Retro-Vintage: |
The Renaissance of the Classic Big-Bore Express RifleWhen Ruger announced its Magnum Express rifle in 1991, chambered in the venerable and long extinct .416 Rigby, it was a signal moment. It marked the renaissance of the big bore rifle and of African safaris. For two decades, big bore had meant anything over .30 caliber and interest in such cartridges fell precipitously when discussing anything larger than the .338 Winchester Magnum. The .375 Holland & Holland Magnum was considered overpowered for even the largest game in North America. Winchester's big .458, itself a stop gap against the sudden collapse of the British gun trade in the 1950s, saw less and less use as the 1970s came to a close. In practical terms, big bore for Americans meant the .45-70 Government. Anything more potent was gross and absurd. "What are you gonna do with that thing? Hunt elephants?" Hunting the Big Five of Africa was a subject that drew practically no following and the rare special issues of shooting periodicals to cover such subjects were coveted by a dwindling few. The affluence of the late 1980s changed that. Suddenly, Americans had the resources to take extravagant holidays and a select number began to contemplate hunting Africa. Whether Ruger precipitated this resurgence or merely recognized it I will leave to others to judge, but undeniably Ruger made the strongest statement with its decision to reintroduce one of the classic British big game cartridges in its new magnum length express action. The rifle also bore numerous marks of being consciously cast in the mold of classic vintage Mauser sporting rifles by British gunmakers (they advertised it as "Bond Street" quality), with its square receiver bridge, quarter rib, barrel banded swivel and express sights. The newly redesigned Mk II action itself, introduced in 1989, hearkened back to the classic English-built Mauser with its lines and especially its strong claw extractor running the length of the bolt as on the Mauser Model 1898. When it appeared in the 1992 production year, Ruger's Magnum Express was the only commercially available bolt action that could handle the big .416 Rigby without extensive modification (recall that the Cold War was still ongoing, in the US if nowhere else, and the CZ ZKK 602 was banned from importation into the US, though a few managed to get in, because they were brought in by military personnel who bought them in Germany). Interestingly, although they purportedly only manufactured 1000, Ruger built far more .416s than did John Rigby & Co. during its heyday (only 189 pre-war magnum Mausers were built), which is a significant statement on the popularity of the hunting of African big game with big bore magazine express rifles, past and present.
The Ruger RSM Model 77 Mk II Magnum Express rifle in .416 RigbyThe Ruger Hawkeye African, the last surviving vestige of the magnificent Ruger Model 77 Mk II riflesYes, the .416 Remington Magnum had been introduced three years previously and it's a magnificent cartridge - more practical by far than the big Rigby. It is arguably the best dangerous game big bore cartridge developed since the classic .404 Jeffery. However the Remington Model 700 rifle bears no resemblance to the vintage classics of the golden era of African hunting and its extractor is so unreliable that anyone using it for dangerous game hunting is literally taking his life in his hands in a way that perhaps he little reckons (I know, I know... I never had a problem with Remington extractors either - until I did...). The .416 Remington Magnum is now (and has been for years) offered by the Winchester Custom Shop in its Model 70 Safari Express rifles, but that came later. Unlike the modern push-feed Remington action, the Magnum Ruger responded to the reawakened desire for the vintage original British big bore rifle with classic style in a classic chambering. And the .416 Rigby is classic. Legendary even, perhaps as much for its eventual scarcity as for its reputed effectiveness. I won't bother to repeat the oft quoted line by John "Pondoro" Taylor about its efficacy on lions, but he gave it high praise for all big game, which is saying something since he was not a big fan of magazine rifles generally. A lot of that had to do with Rigby's steel jacketed solids. Harry Selby is the most famous user of the .416 Rigby, first achieving recognition at a very young age in the 1950s as a result of the literary and film exploits of writer Robert Ruark (try to get a pristine copy of RKO's Africa Adventure from 1954 to see young Harry Selby in the waning years of the golden age of safari when Africa was still a wild place and things were not yet commercialized). He used his Rigby rifle, nicknamed "Skitini" by his trackers, for 40 years as a professional hunter, beginning in 1949 when his .470 Nitro Express double was destroyed by a mishap. Amazingly, his Rigby rifle was not one of the big magnum length Mausers, rather it was custom built on a highly modified standard military Mauser 98 action; something that conventional wisdom holds to be impossible. My brother and I have pondered over the judicious removal of steel in the receiver to make that work. Because few gunsmiths were skilled and daring enough to attempt such surgery, the big .416 Rigby was generally limited to magnum Mausers, which were never in abundance and quite expensive. I think this is surely one reason why the .404 Jeffery assumed greater prominence; its not a better cartridge, but it can more easily be adapted to a standard 98 Mauser and has continued to be loaded and chambered by the Europeans since its introduction.
Harry Selby and Robert Ruark on safari in Kenya in the 1950s, and the poster from the film | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Re-Making the Ruger in Retro-Vintage StyleStyle & SubstanceUnfortunately, the (sadly discontinued) Ruger RSM Model 77 Mk II Magnum Express had three serious flaws: Below are two pages of an early John Rigby & Co. catalog depicting the new .416 Rigby cartridge in the big magnum length Mauser sporting rifle. Note the long straight bolt handle and simple classic styling. Note also the weight of the rifle (10 lbs) and the barrel length of 26 inches. Short of rebarreling the Ruger there is nothing to be done about the barrel length (the Ruger has a 23 inch barrel) and I wouldn't want to anyway because one of the foremost points of appeal on that Ruger Model 77 Mk II Magnum rifle is the one-piece forged barrel with its integral quarter rib. However, a new bolt handle and stock would transform this rifle into something at once more functional and more aesthetically pleasing.
John Rigby catalog advertisement for a Mauser sporting rifle in .416 Rigby caliberBolt Handle ReplacementDrawing on the above list of design faults in the factory Ruger, there is first the bolt handle to be rectified. It is too sculpted to be reshaped and that is not a very satisfactory approach anyway. The only answer is to cut it off and weld on a replacement. I contracted that work with Stuart Satterlee of Satterlee Arms after I discovered his website and perused his replacement bolts for Mausers done in the classic traditional sporting style. I asked Stuart for a massive and muscular bolt handle, long and straight with a teardrop-shaped bolt knob. Nothing slender or dainty here. This rifle is robust and the bolt handle needs to match. After market ready made replacements tend to be too gracile for this application. Stuart had to make something especially for this purpose but the result is fantastic and the price was quite reasonable. I intend to seek his talents again in future on a Mauser sporting rifle project. Custom GunstockI searched long and hard for a stockmaker who would make a traditional styled stock pattern with a pancake cheekpiece, a long open wrist and a little drop at the heel (notice that I don't use the word "classic" here - that denotes something else entirely). The difficulty was finding anyone who had a pattern for the Ruger M77 MkII Magnum. I had a pattern stock made by Great American Gunstocks, but evidently Ruger modified their recoil lug and stock bolt at some point because the inletting was different and so that was not usable (it also was not what I asked for - it had a pancake cheekpiece but was otherwise identical to the factory stock). Then I saw that Paul and Sharon Dressel began to advertise stockmaking and pattern copying, so I inquired. I was contacted by a fellow named Sandy McDonald, who is their resident gunsmith and stockmaker. We discussed the problem and on Sandy's advice I decided to let him inlet the action in a blank by hand and then carve a pattern, rather than use the factory stock to facilitate making a pattern (it was just too different). This was, he felt, the only means of ensuring that the action would be properly inletted with a stock pattern. Its doing it the hard way, but there really was no other way. This pattern was fully inletted and glass bedded. It had a recoil pad and grip cap. The idea was to make the pattern perfect so that when it was duplicated the final fitting of the actual gunstock would be minimal. After he made the pattern, he shipped it to me for my review. My brother was going to do the final fitting, shaping and finishing for me and so I had him look it over. Then I shipped it back to Dressel's for Sandy to duplicate the pattern with my California English walnut blank. Below is the blank that I selected for this gunstock. It has relatively straight grain flow through the wrist and action area for strength, but nice mineral streaking.
The beginning: a California English walnut stock blank from Paul & Sharon DresselRecoil LugSandy is a very capable and meticulous gunsmith. Before the stock pattern was begun, he set about rebuilding the recoil lug. We discussed this at length and he agreed that the factory design was needlessly complicated. His suggestion was to machine a dovetail into the massive rib underneath the barrel and silver solder a hand made recoil lug into this. The result is robust enough to handle any recoil force that this mighty cartridge can generate. It also results in far less inletting of the forearm, which would have otherwise presented a problem for my intent of making that appendage round-bottomed and more trim. The action is bedded very tightly to the stock, admitting no play on recoil. Sandy also removed a nasty scratch that had somehow happened to the barrel and reblued the metal. Fitting, Final Shaping & FinishingMy brother and I agreed that this stock should be much more trim than what one typically sees on a dangerous game rifle produced today and dramatically more trim than the factory stock. If you handle the original British sporting rifles you will be struck with their compactness and liveliness in the hands. Clublike, they are not. Notwithstanding the massive character of the Ruger magnum action and the heavyweight barrel on this rifle, the stock could be made to be lithe and yet have a wider and deeper butt to better distribute recoil force and still afford sufficient wood around the action to maintain integrity (the Ruger inletting is more radical than for a Mauser and there is little web to support a crossbolt). To this end, my brother reshaped and slimmed the stock, preserving the pattern while reducing almost all the dimensions. This requires great skill because it entails re-cutting things like the shadowline, for example. An enormous amount of labor time goes into stock finishing. This is an area where shortcuts will distinguish a fine stock from a decent stock. My brother labored over the finish until it was the perfect balance of satin fineness without any shiny character. Checkering was performed by Tim Smith-Lyon (Classic Checkering), whom I have come to trust for all my rifle projects. Right profile of the completed rifleCloseup view showing the replacement bolt handle designed and installed by Satterlee Arms, as well as the wrapover point pattern checkering on the wristSlimmer, round contour forearm with wrap around point pattern checkeringInletted island swivel base, silver escutcheon and Dressel English style grip capTraditional pancake cheekpiece with shadowline on buttstockCloseup view of the right side showing the replacement bolt handle, cross bolt and the trim lines of the forearm | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Load Development and ShootingLoad DevelopmentThe original factory load pushed a 410 grain round nosed bullet at 2371 fps and this load, when zeroed at 150 yards, never deviates more than 1.5 inches above or below the line-of-sight out to 175 yards. It also drops less than 4 inches at 200 yards and the remaining velocity of roughly 1840 fps at that distance is probably sufficient to properly expand most softpoints in this caliber. That is as far as I would ever attempt to shoot with this rifle in extremis (not even a world class trophy opportunity would tempt me to fire such a load from the prone position, so that also limits the practical range). So, a muzzle velocity of 2375 fps with a Woodleigh 410 grain RN became my target load. BulletsWhile there are many good .416 caliber bullets on the market, accruing to the popularity of this caliber, I focused my load development on the heavier bullets for dangerous game. This rifle is quite heavy and no matter what load was made for it using a 300 to 350 grain bullet, with whatever flatness of trajectory, its not about to become an all-around rifle, simply because of the heft (at least for me). On the other hand, the ability to hunt a wide range of game with a single rifle is advantageous - if it can be made to work with the scope sighted for both loads. With that said, I did develop a load for the 350 grain Barnes X-Bullet (original style), simply because I had them on hand. If one were to attempt a one rifle battery and include plains game this would be quite feasible, so long as shots were kept to reasonable ranges (usually not a problem in Africa). This was one of the great attractions of the legendary .450/.400 Nitro Express when it first appeared in the early 1890s, that it offered an all-around big game utility with both 300 grain and 400 grain bullets. When the .416 Rigby appeared, almost two decades later, it also was offered with a lighter bullet weight for the general run of plains game. The preferred dangerous game bullet for the .416 Rigby is the 410 grain Woodleigh Weldcore RN, which is a near copy of the original bullet form, improved by a bonded core. It doesn't get more retro-vintage classic than that, yet with the benefit of more modern technology. These are loaded by Norma in their professional grade ammunition and also by Kynoch. The big 450 grain Woodleigh softnose bullet is included in the load development also because Geoff McDonald, proprietor of Woodleigh, has been promoting the superheavyweight bullets in the big bores, with Kevin "Doctari" Robertson weighing in with supporting arguments in their favor. I thought I would give them a try in terminal performance testing, so I worked up a load. Following the fire that destroyed the Woodleigh Bullets factory in November 2021, Woodleighs in most calibers, but especially in the big bores, have become essentially unavailable. We can only hope that these outstanding bullets will return someday. The latest information on the Woodleigh website is that rebuilding is well underway, but that it will be some time before the more obscure calibers return to production. Undeniably, there are alternatives. The Barnes TSX, Nosler Partitions and the Swift A-Frames cannot be faulted for performance. Still, my preference is for a round-nosed or flat-nosed softpoint rather than a spire-point. Once upon a time, the only bullet available in the US for a big bore dangerous game rifle was the old Hornady Interlock round nose. These were excellent bullets, as good as anything offered by Rigby or Westley Richards in the old days. They had thick steel jackets washed with copper, but would expand modestly and penetrated extremely well. Ballistically matching full metal jacket solids were also made by Hornady. For years, these bullets were only made in .458 and .375 caliber. I have read that a special run was done on occasion for .416 caliber. Only after the introduction of the .416 Remington Magnum and the re-introduction of the .416 Rigby was there any market for the .416 caliber. Hornady has gone through a succession of designs in quest of a perfect dangerous game bullet. Although there was nothing to fault in the old design, the Interbond promised to remove any cause for complaint. Nonetheless, these were not around long before Hornady replaced them with the Dangerous Game Expanding (DGX) and Dangerous Game Solid (DGS) bullets. Following a spate of reports from the field of bullets shattering and fragmenting, the DGX was re-designed to become the DGX Bonded. These newest DGX Bonded softpoints appear to be very good, and if the Woodleigh bullets only come back in Norma and Federal factory loads, then these would be my choice.When it came to solids, I found that the Ruger did not feed all flat-nosed bullets well. It jammed on the original pre-production experimental style of North Fork Technologies flat point solids that Mike Brady shared with me (not the design currently being manufactured), although it feeds the (now discontinued) Barnes Banded Solid FN perfectly, which has a smaller meplat and more rounded nose. I would have preferred the 410 grain Woodleigh RN solid, but my experience has taught me that flat nosed solids penetrate in a straight line, whereas round nosed bullets of most forms are extremely prone to deviation. You can see that evidenced in the penetration data on my wound ballistics site. So, here I prefer to depart from tradition and go with what works best. However, when I tested the Barnes Banded Solids in my rifle they grouped significantly off from the sighted in point of impact for the softpoints, which may mean that I'll have to use something else. There's no usefulness in a solid that hits inches away from the aimpoint and I do not intend to load and use only solids.
Selection of bullets used in load development: (L to R) 1) 350 gr Barnes X-Bullet, 2) 400 gr Barnes Banded Solid FN, 3) 400 gr Hornady
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Bullet | Charge | Muzzle Velocity | Notes |
.416-350 gr Barnes X-Bullet | Hodgdon H-4831SC | Seated to cannelure; 3.680 in OAL | |
102 gr | 2546 fps | SD 8 fps | |
103 gr | 2576 fps | Accuracy potential; SD 7 fps | |
104 gr | 2599 fps | SD 13 fps | |
Alliant Reloder-15 | Reduced loads to .450/.400 Nitro Express level; Seated to cannelure; 3.700 in OAL; 5/8 x 1 in backer rod filler | ||
75 gr | 2317 fps | SD 19 fps | |
76 gr | 2345 fps | Sweet spot for this bullet weight; SD 1 fps | |
77 gr | 2378 fps | SD 4 fps | |
78 gr | No data | ||
79 gr | 2439 fps | SD 40 fps | |
.416-400 gr Barnes Banded Solid FN | IMR-7828 | Seated to second relief groove; 3.705 in OAL | |
98 gr | 2380 fps | Accurate and consistent; SD 8 fps | |
99 gr | 2423 fps | Accurate and consistent; SD 8 fps | |
100 gr | 2460 fps | Accurate and consistent; SD 7 fps | |
101 gr | 2492 fps | Accurate and consistent; SD 4 fps | |
.416-400 gr Hornady RN SP | IMR-7828 | Seated to cannelure; 3.635 in OAL | |
97 gr | 2337 fps | Consistent; SD 6 fps | |
98 gr | 2419 fps | Consistent; SD 8 fps | |
99 gr | 2448 fps | ||
100 gr | 2462 fps | Consistent; SD 8 fps | |
101 gr | 2534 fps | Maximum; SD 23 fps | |
Alliant Reloder-15 | Reduced loads to .450/.400 Nitro Express level; Seated to cannelure; 3.635 in OAL; No filler | ||
72 gr | 2182 fps | Duplicates .450/.400 Nitro Express Cordite load; SD 37 fps | |
73 gr | 2180 fps | SD 17 fps | |
74 gr | 2209 fps | Very consistent; Sweet spot for RL-15; SD 4 fps | |
75 gr | 2238 fps | SD 19 fps | |
76 gr | 2278 fps | Hornady maximum load for .404 Jeffery; Moderate recoil; SD 33 fps | |
.416-410 gr Woodleigh Weldcore RN SN | IMR-7828 | Seated to cannelure; 3.740 in OAL | |
98 gr | 2284 fps | SD 82 fps | |
99 gr | 2345 fps | Consistent; SD 10 fps | |
100 gr | 2430 fps | Accuracy potential; very consistent; SD 1 fps | |
Hodgdon H-4350 | Reduced loads to .450/.400 Nitro Express level; No filler; Seated to cannelure; 3.740 in OAL | ||
76 gr | 2085 fps | SD 29 fps | |
77 gr | 2070 fps | Wide velocity variation; SD 60 fps | |
78 gr | 2121 fps | SD 21 fps | |
79 gr | 2107 fps | Wide velocity variation; SD 74 fps | |
86 gr | 2247 fps | Full power load series; sharper recoil; SD 18 fps | |
87 gr | 2271 fps | SD 22 fps | |
88 gr | 2273 fps | SD 23 fps | |
89 gr | 2364 fps | Near standard load; not maximum; Wide velocity variation; SD 51 fps | |
Alliant Reloder-15 | Seated to cannelure; 3.740 in OAL; 5/8 x 1 in backer rod filler | ||
72 gr | 2170 fps | Reduced loads to .450/.400 Nitro Express level; SD 9 fps | |
73 gr | 2181 fps | SD 11 fps | |
74 gr | 2198 fps | Duplicates .404 Jeffery; Sweet spot for RL-15; SD 2 fps | |
75 gr | 2231 fps | SD 8 fps | |
76 gr | 2257 fps | SD 17 fps | |
Hodgdon H-4895 | Seated to cannelure; 3.740 in OAL; 5/8 x 1 in backer rod filler | ||
72 gr | 2107 fps | ||
73 gr | 2130 fps | Duplicates .404 Jeffery; Sweet spot for H-4895; SD 1 fps | |
74 gr | 2137 fps | SD 7 fps | |
75 gr | 2227 fps | SD 28 fps | |
76 gr | 2255 fps | SD 57 fps | |
.416-450 gr Woodleigh Weldcore RN SN | IMR-7828 | Seated to cannelure; 3.740 in OAL | |
93 gr | 2161 fps | SD 20 fps | |
94 gr | 2185 fps | Accuracy potential; very consistent; SD 6 fps | |
95 gr | 2256 fps | Maximum; consistent; SD 21 fps | |
Alliant Reloder-15 | Seated to cannelure; 3.725 in OAL; 5/8 x 1 in backer rod filler | ||
71 gr | 1978 fps | Reduced loads to .450/.400 Nitro Express level; SD 6 fps | |
72 gr | 1996 fps | SD 6 fps | |
73 gr | 2017 fps | SD 4 fps | |
74 gr | 2042 fps | Sweet spot for RL-15; SD 1 fps | |
75 gr | 2085 fps | SD 2 fps | |
76 gr | 2159 fps | SD 10 fps | |
77 gr | 2148 fps | Second sweet spot; SD 6 fps; Duplicates Norma factory load | |
78 gr | 2163 fps | SD 15 fps |
Recoil with this behemoth cartridge, when loaded to its original performance specifications with today's slow burning propellants, is prodigious; but thanks to the improved stock with its wider, deeper butt and Pachmayr Deccelerator pad, it is tolerable even from the bench. In my second shooting session I fired a dozen rounds off the bench and felt perfectly fine. Getting acclimated to the recoil of heavy rifles requires shooting with reasonable frequency, but never to excess. If you shoot 10 or 20 rounds on most trips to the range then it won't seem outrageous, and if you never do some macho endurance shooting marathon you'll never become recoil sensitive. For practical field shooting, recoil is not a problem at all (other than prone shooting, which is assuredly a very, very bad idea).
On the other hand, when loaded with faster burning propellants to the 2125 to 2175 fps level of the preponderance of dangerous game nitro expresses, including the original .450/.400 Nitro Express, the .400 Jeffery and the .404 Jeffery, this cartridge can be made to perform very nicely and the recoil is rather mild in a 10-1/2 or 11 lb rifle. I would not hesitate to take a prone shot with these reduced loads. In real world performance, using advances in bullet metallurgy, it is a superior hunting arm to anything taken afield in the heyday of African safari.
Notwithstanding the heavy recoil, accuracy with this rifle is very, very good. I have had several groups at 100 yards with cloverleafs and bullets touching. This in spite of the fact that, although I never do this with other rifles and tried to shoot with a very erect posture from the bench with the full power loads, I got smacked in the forehead by the scope ocular ring, the second time hard enough to raise a knot between my eyes (I am fortunate that it had a rubber bumper on the rim or I would have been cut to the bone). Anyway, all of the loads were acceptably accurate, with some being scary accurate.